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Automatic process control and on-line QC place high demands on the uptime performance of a particle size analyzer, and all Malvern systems are designed from the outset for process use. Key to their success is the ability to be installed almost anywhere, thanks to strong interfacing capabilities, both to the process and to the control system.

  • Highly robust high speed instruments
  • Hygienic fittings to ensure ease of cleaning between production campaigns of entire sample path
  • Possibility of real-time yield estimation

The particle size analyzers are used to optimize and continually monitor the production of particulates from wet and dry mills and classifiers, as well as spray driers, atomizers, and granulators.

Particle size analyzers can be used to optimize and continually monitor the production of particulates from granulators

Below is a table outlining the different analysis solutions available:

Dry powders

Environment

Analyzer

Accessories

Process Interface

Useful for.

Production facility

0.1-2500µm, Static integrated analyser:

Insitec Range

Various automated options

Dilute streams: In-line dry flow cells

Mill or spray drier exit

Medium-high concentration: Jet-stream eductor

Classifier (final grade) exit

At-line: manual sampling accessory

General near-process QC

Pilot studies

0.1-2500µm, Mobile analyzer:

Insitec Range

On-line: Jet-stream eductor

At-line: manual sampling accessory

Spray drier optimization

Mill optimization

50-6000µm, Static integrated analyzer
Non-IS: Parsum IPP70S
IS: Parsum IPP70SE
Analogue 4-20mA outputs In-line probe with variety of custom measurement zones

Mill feed (processability)

Granulator exit

Wet particulate suspensions

Environment

Analyzer

Accessories

Process Interface

Useful for.

Production facility

0.1-2500µm, Static integrated analyzer:

Various automated options

Dilute streams: In-line wet flow cells

Medium-high concentration: cascade diluter eductor

Exit to wet mill or classifier

Pilot studies

0.1-2500µm, Mobile analyzer:

Dilute streams: In-line wet flow cells

Medium-high concentration: cascade diluter eductor

Mill optimization

Sprays

0.1-2500µm analyzer:

Various optical bridges

Open unit

Flow cell

Delivery system optimization

 
 
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