Pharma Voyager

Summary

General

Non-IS: Insitec T

• IP66 rated
• Dynamic Range 0.1 to 200 µm
• Power supplied from the Human Machine Interface (HMI) PC cabinet
• Integral window purge
• Fully tri-clamped stainless steel optical bench, the ultimate in easy cleaning
• Highly polished monoblock flow cell

IS: Insitec X

• IP66 rated
• Dynamic Range 0.1 to 200 µm
• Power supplied from the Human Machine Interface (HMI) PC cabinet
• Integral window purge
• Fully tri-clamped stainless steel optical bench, the ultimate in easy cleaning.
• Highly polished monoblock flow cell.

• Permits easy transportation of entire measurement system.
• Purged enclosure to meet area classifications
• Four wheels, two rotatable (for steering)
• Provides mount for Insitec Analyzer, Air Panel, Electronics Enclosure and Lap Top PC
• Allows rotation of Insitec Analyzer to match process line orientation.
• Insitec analyzer easily dismounted to facilitate connection to process line if required.
• Removable transport panels allow easy access to Insitec Analyzer and controls.
• Rugged construction suitable for any Plant environment.
• Easily shipped to any Plant in the world.

Air Panel Assembly

• Three adjustable air flow meters (lockable to prevent inadvertent adjustment)
• Low-flow purge to protect windows when system is idle
• Cartridge filters

• Stainless Steel nema 4x Enclosure with Pedestal and elastomer keyboard
• Communication interface PCB - allows RS232 or RS422 connection to the PC.
• Maximum cable length is 15m using RS232. The RS422 connection should be used for longer length requirements.
• Diagnostic LED's at the Optical sensor
• Voltage is auto sensed in range 100 to 240 volts

• 10m of cable to connect between Optical Head and Interface box.

Software

The following software is pre-installed as standard with each process system (and also on CD-ROM). They are compatible with Microsoft Windows NT4.0 and 2000 for use on Intel compatible PC and available in English, French, German, Spanish and Japanese languages.

• RTSizer for instrument configuration, data acquisition and particle size analysis; includes high concentration software module, patented technique to enable measurement under high or fluctuating process loadings (5-95% transmission)

• Malvern Link for instrument control and operator interface, including license for award winning Intellution iFix SCADA software.

Industrial PC supplied inbuilt to voyager with elastomer keyboard .

Miscellaneous

• Includes two days training at Malvern office plus three days on-site training. Upon completion of training, Malvern Process Systems will offer on-site applications assistance at a 10% discount to our standard daily rate for the first twelve months. T&E charged at cost.

• Installation, commissioning and additional training days excluded. User is responsible for installation, commissioning and application development.
  

The following documents are supplied on CD-ROM in PDF format and available in English, French, German, Spanish and Japanese languages.

• Material certificates
• Installation manual
• User manuals

• Location for instrument to be specified (following consultation from Process Specialist engineers):

• On-line (eductor) configuration: Sample ports (supplied by Malvern Process Systems) to be connected to process line

• In-line (flowcell) configuration: Process line broken and flanges added to connect to instrument.

• A dry clean air or nitrogen supply of a minimum of 50m3/hour at 4 bar g (30scfm at 60 psi g) is required at instrument location to provide for window purge and motive air.

• A fused spur rated at 100-240 Volts AC, 5 AMPS and ground connection is required on site to provide power for sensor and interface enclosure.

• Local electricity supply

• Instrument - PC data communications (cable supplied with instrument) to be installed from instrument location to PC location

Specification

Choice of four size ranges (one lens is delivered as standard, others can be ordered as options):

Depends on optical head chosen.

Insitec T : NOT intrinsically safe

Insitec X : EEx ia IIC T4.
Approved for use in zones 0, 1 and 2 (gas environments) and zones 20, 21, 22 (dust environments)

• 316L for all metallic parts, with high grade finish
• Glass windows (for measurement zone)
• Viton O-rings and EPDM triclamp gaskets (other seal materials can be supplied)

Triclamped for simplified cleaning

5 - 98 %

±2% on Dv(50) reported using the verification reticle

Dry, oil-free air containing no particulates
6 bar g (90 psi g) with a flowrate of 30 m³/h (1000 ft³/h) required as motive gas for eductor and for window purge

Note: other gases (e.g. nitrogen) can be used instead of air as appropriate

10 bar (g)

-10°C to +70°C

Dust-tight and waterproof: Optical head IP66, cabinets NEMA 4x

500 m

1

RTSizer (for instrument control)
Malvern Link (for system automation and data link)

All software runs on MS-Windows 2000/XP or above

Validation and 21 CFR part 11options

H 1.3m x W 0.9m x D 0.7m

165kg