Optimization of the cement milling process improves consistency, reduces overgrinding, allows grinding closer to the maximum specification
More information:
 
Industry overview
 
Malvern cement analyzers
 
Case studies:
 
Case study - Ashgrove cement
 
Cement Industry Solutions

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Cement Industry Concerns

The major factors driving the need for process optimization in the cement industry are the high costs of milling and the effect of particle size on product quality.

With around 1% of the world’s electrical energy used in crushing and grinding cement, all producers experience financial and environmental pressures to reduce energy consumption.

Overgrinding uses excess energy, so it is important to ensure the maintenance of an optimal particle size distribution during the production process. Particle size controls the final strength of the cement and so needs careful monitoring at the time of manufacture.

Improve consistency, reduce overgrinding and operate efficiently to tighter specifications

 
 
 
  
Balancing the properties needs dynamic process control and on-line particle size analysis can help improve and optimize:
 
   
Measure fineness to estimate strength in real time
 
   
Make your final grade strength more consistent
 
   
Optimize your finish mill
 
   
Automate your grinding operation