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Automatic process control and on-line QC place high demands on the uptime performance of a particle size analyzer, and all Malvern systems are designed from the outset for process use. Key to their success is the ability to be installed almost anywhere, thanks to strong interfacing capabilities, both to the process and to the control system.

  • Highly robust high speed instruments
  • Hygienic fittings to ensure ease of cleaning between production batches of entire sample path
  • Range of options for use in a diverse range of industries from cement / minerals to pharmaceutical / GAMP4 environments

The particle size analyzers are used to both optimize and continually monitor the production of wet and dry particulates from a range of classifiers e.g. dynamic separators, cyclones or filters. Malvern works with a range of Partenaires who supply plant equipment and recommend the use of Malvern analyzers in their processes.

Malvern analyzers for classification and collection

Below is a table outlining the different analysis solutions available:

Environnement

Analyzer

Accessories

Process Interface

Useful for.

Dry powders

0.1-2500µm, Static integrated analyzer:


Various automated options

Dilute streams: In-line dry flow cells

Mill exit

On-line QC

Yield measurement

Mill optimization

Medium-high concentration: Jet-stream eductor

Classifier (final grade) exit

Yield measurement

At-line: manual sampling accessory

General near-process QC

0.1-2500µm, Mobile analyzer:

On-line: Jet-stream eductor

On-line QC

Yield measurement

Mill optimization

At-line: manual sampling accessory General near-process QC
50-6000µm, Static integrated analyzer
Non-IS: Parsum IPP70S
IS: Parsum IPP70SE
Analogue 4-20mA outputs In-line probe with variety of custom measurement zones Mill feed (processability)

Particles in liquid medium

10-2500µm, Static integrated analyzer:

Various automated options

Slurry streams: Insitec Meteor diluter and sampling systems

Separation optimization

0.1-2500µm, Static integrated analyzer:

Various automated options Slurry streams: cascade diluter eductor

Separation optimization

Final grade QC

0.1-2500µm, Static integrated analyzer:

Various automated options Dilute streams: Inline flow cell Classification super-fines outlet)

Process trouble shooting

Wet or dry particles

0.1-2500µm, Mobile analyzer:

On-line: Jet-stream eductor

Slurry streams: cascade diluter eductor

At-line: manual sampling accessory

Classification optimization
 
 
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