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Process integrators

Malvern process solutions transform the efficiency of particulate processing operations across a diverse range of industrial sectors. The common factor is that timely, automated particle size analysis is the key to:

  • Greater product consistency.
  • Lower variables costs.
  • Higher equipment utilization.
  • Automated process control.

In order to engineer for individual needs, we work closely with our customers, providing the necessary support and expertise, as and when it’s needed. This ensures efficient and successful project implementation. We help optimize process solutions in collaborative projects and routinely work with specialist suppliers and trusted partners to produce the very best process analysis, automation and control. World leading companies including:

  • Outotec to ensure a robust, reliable interface that automatically samples the process accurately and representatively.
  • International Innovative Technologies Ltd. (IIT) and Sturtevant Inc. to deliver fully integrated, automated milling solutions.
  • Parsum GmbH to provide particle sizing solutions for granulation monitoring and control.
  • SDTech to prove the benefits and push the boundaries of what our technology can deliver and illustrate the value of consultative support.

Together we deliver smart technology, engineered to deliver maximum return for the broadest range of particle sizing and process control applications.


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Real-time particle sizing for granulation control Whitepaper (English)

This paper considers wet and dry granulation processes and the use of real-time particle size measurements in their optimization, focusing on the application of real-time laser diffraction and spatial filter velocimetry measurements.

Keywords: Powders and granules English Whitepaper Insitec range Parsum range Particle size Laser diffraction Spatial filter velocimetry Food and drinks Specialty chemicals Granulation Pharmaceutical manufacturing 

The benefits of real-time analysis for process development Whitepaper (English)

Using on-line particle sizing as an example, this paper considers how investing in real-time, on-line process measurements can promote efficient process development, easing the transition into profitable manufacture.

Keywords: English Whitepaper Insitec range Particle size Laser diffraction Mining, minerals and metals Specialty chemicals Process integrators Pharmaceutical manufacturing 

Reducing the cost of cement production through the use of automated process control Whitepaper (English)

The paper explores the benefits of Vulcan Materials' decision to upgrade its finishing circuit to use automated process control, through the instalation of an Advanced Process Control system and real time particle size analysis.

Keywords: Powders and granules English Whitepaper Insitec range Particle size Laser diffraction Cement Process integrators 

Understanding the true cost of projects Whitepaper (English)

As manufacturers turn to on-line particle size analysis, the issue of how to ensure sucessful project implementation becomes relevant. This white paper examines the economic and practical benefits of choosing the best size measurement approach.

Keywords: English Whitepaper Insitec range Parsum range Particle size Laser diffraction Spatial filter velocimetry Mining, minerals and metals Specialty chemicals Process integrators Pharmaceutical manufacturing 

Controlling droplet size in emulsions using on-line particle size analysis Application Note (English)

The Insitec L represents a breakthrough for manufacturers wishing to monitor and control the homogenization process. This real time data can be used as an aid in product development and as a process control & optimization tool.

Keywords: Emulsions and creams English Application Note Insitec range Insitec Wet Particle size Laser diffraction Homogenization Dairy products Food additives Pharmaceutical manufacturing 
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