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Process integrators

Malvern process solutions transform the efficiency of particulate processing operations across a diverse range of industrial sectors. The common factor is that timely, automated particle size analysis is the key to:

  • Greater product consistency.
  • Lower variables costs.
  • Higher equipment utilization.
  • Automated process control.

In order to engineer for individual needs, we work closely with our customers, providing the necessary support and expertise, as and when it’s needed. This ensures efficient and successful project implementation. We help optimize process solutions in collaborative projects and routinely work with specialist suppliers and trusted partners to produce the very best process analysis, automation and control. World leading companies including:

  • Outotec to ensure a robust, reliable interface that automatically samples the process accurately and representatively.
  • International Innovative Technologies Ltd. (IIT) and Sturtevant Inc. to deliver fully integrated, automated milling solutions.
  • Parsum GmbH to provide particle sizing solutions for granulation monitoring and control.
  • SDTech to prove the benefits and push the boundaries of what our technology can deliver and illustrate the value of consultative support.

Together we deliver smart technology, engineered to deliver maximum return for the broadest range of particle sizing and process control applications.

 
 

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Laser-diffraction particle sizing pays dividends for wet-process monitoring Article (English)

In this article we take a look at how, from the starting point of an appropriate wet sensor, laser diffraction systems can be engineered to deliver to the needs of different process applications. A case study involving the control of an emulsificatio...


Keywords: Emulsions and creams English Article Insitec Wet Laser diffraction Oil and petrochemicals Milling and grinding Oil and water separation Fuel and oils 

Reviewing a Decade of Online Particle Sizing Article (English)

Zementwerk Berlin GmbH & Co KG (Berlin, Germany) has been using Insitec on-line laser diffraction particle sizing (Malvern Instruments) systems to optimize cement production for more than a decade. This collaborative article reviews the company’s exp...


Keywords: English Article Insitec range Particle size Laser diffraction Cement Process integrators Milling and grinding Plant optimization 

Real-time particle sizing for granulation control Whitepaper (English)

This paper considers wet and dry granulation processes and the use of real-time particle size measurements in their optimization, focusing on the application of real-time laser diffraction and spatial filter velocimetry measurements.


Keywords: Powders and granules English Whitepaper Insitec range Parsum range Particle size Laser diffraction Spatial filter velocimetry Food and drinks Specialty chemicals Granulation Pharmaceutical manufacturing 

From bean to cup: De'Longhi uses on-line analysis to optimize coffee grinding Article (English)

De'Longhi, a producer of coffee makers, has adopted stringent levels of quality control in the form of on-line particle size measurement to verify the performance of every grinder leaving its production plant.


Keywords: Powders and granules English Article Insitec Dry Particle size Laser diffraction Milling and grinding Plant optimization Coffee 

The benefits of real-time analysis for process development Whitepaper (English)

Using on-line particle sizing as an example, this paper considers how investing in real-time, on-line process measurements can promote efficient process development, easing the transition into profitable manufacture.


Keywords: English Whitepaper Insitec range Particle size Laser diffraction Mining, minerals and metals Specialty chemicals Process integrators Pharmaceutical manufacturing 
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Applications for on-line particle size analysis in modern coal-fired power plants
(October 23 2014)

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