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Insitec systems deliver the online continuous particle size analysis needed for efficient, cost-effective monitoring and control of industrial processes. Suitable for the widest variety of process streams from dry powders to hot sticky slurries, sprays and emulsions, whether milligrams of material or hundreds of tonnes per hour. Insitec systems measure particles in the size range 0.1 micron to 2.5 mm.
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The issue of sustainability is a broad one and calls for the careful consideration of a wide range of economic and environmental factors. Successfully changing a process or ingredient to tackle a sustainability issue relies on a detailed understandin...
Large amounts of testing is being performed to optimise the efficiency of oil / water separators in diesel engines. The filters remove any solid components (rust, paint chips) that may cause wear on the engine as well as undissolved water (that will ...
In fossil fuel power generation the usage of online particle sizing in the optimization of the combustion process takes on a greater significance. Pulverized coal is typically used to fire the boiler of power plants. The right particle size distribut...
Zementwerk Berlin GmbH & Co KG (Berlin, Germany) has been using Insitec on-line laser diffraction particle sizing (Malvern Instruments) systems to optimize cement production for more than a decade. This collaborative article reviews the company’s exp...
Installation guide for the Insitec 2000 instrument
For us, the Insitec is an essential tool for optimizing the performance of the finishing mills. It provides continuous particle size data, so that the operators can react quickly and confidently when making control decisions. As a result we have increased throughput and enhanced product quality.
Insitec brings value in three areas. It allows us to quantify differences in grindability, supports the development of an effective processing solution and improves the efficiency of our toll manufacturing, which is often a precursor to customer investment.
Insitec is extremely reliable and enables us to provide milling plant for both wet and dry processing that efficiently meets customer goals for premium product quality and low energy consumption.
We can switch between different product grades around three to nine times faster than when we only had offline Blaine measurements for plant control. This has had a major impact on plant throughput. Here we have found the Insitec essential for the production of high quality products.
Mr Thomas Schuster
The Insitec systems are a trusted and integral part of our plant. Our view is that real-time data is invaluable when it comes to producing slag cements with comparable performance to conventional products.
All information supplied within is correct at time of publication.
Malvern Instruments pursues a policy of continual improvement due to technical development. We therefore reserve the right to deviate from information, descriptions, and specifications in this publication without notice. Malvern Instruments shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance or use of this material.
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