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Malvern analyzers for the cement industry

Within the cement industry, laser diffraction particle size analysis is replacing Blaine as the standard technique for fineness measurement. Malvern offers an integrated approach for the adoption of laser diffraction technology based on a suite of off-, at- and on-line solutions. Whatever the analytical regime or control aim, Malvern can supply an analyzer that will fully meet industrial requirements. Furthermore, specifications developed on one instrument transfer readily to another so knowledge developed in the laboratory environment is easily applied during manufacture.

All Malvern particle size analyzers for cement:

  • Provide fully automated, highly reproducible measurement
  • Deliver complete particle size distribution data
  • Are designed specifically for use with abrasive materials
  • Offer tailored results reporting to meet the needs of the customer

Together these systems span the complete product cycle from research and development, through process monitoring, and automated control to QC.

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Mastersizer 2000 - the reference laboratory solution
The Mastersizer 2000 is an easy-to-use practical solution for laser diffraction particle size analysis within the laboratory environment. Capable of measuring over an extremely wide size range it can reproducibly analyze samples taken throughout the cement production process, from clinker and raw mix through to products with a high fines content.

Typical applications: development of new materials/product understanding, QC and troubleshooting.
 
 
  

Insitec Cement LabSizer – the general/central laboratory solution
Capable of measuring samples in excess of 150 g, the Insitec Cement LabSizer delivers great performance to the plant operator. Analysis is simple and maintenance minimal. A modular design makes this system ideal for integration with partner solutions and/or for use in an automated laboratory.

Typical applications: routine manual analysis for process monitoring, automated laboratory, QC.
 
  

Insitec – on- and at-line solutions for continuous process monitoring
Industrially engineered process solutions capable of measuring a complete size distribution every second, Insitec particle size analyzers provide reliable, continuous real-time process monitoring. These systems are designed specifically to operate in harsh manufacturing environments and to deliver the reliability demanded of process instrumentation. Sampling and measurement are both full automated; maintenance requirements are minimal.

Typical applications: process monitoring, automated control.